ZJK Launches Next-Generation Cold Forging Dies, Empowering AI and High-End Industrial Applications

ZJK announced the launch of its next-generation cold forging dies for chamfered screws. By innovating manufacturing process design, the new product will  improve production efficiency, reduce production costs, enhance precision control and support consistent product quality. The solution is designed for AI servers, industrial robotics, automated assembly and other advanced manufacturing applications, providing critical enabling components for the ongoing upgrade of global intelligent manufacturing.

The new dies enable the direct production of semi-finished products with built-in chamfers, thereby restructuring the traditional chamfering process and achieving simultaneous improvements in cost efficiency and product quality. Three key advantages are:

• Significant efficiency and cost benefits: Based on ZJK’s internal production assessments, production efficiency increases by approximately 30%–50% and total equipment investment per production line reduces by more than 40%, compared with traditional chamfering processes;
• Substantially improved precision and consistency: Based on ZJK’s internal testing results, length tolerance is controlled within 0.10mm, representing half that of conventional processes. It ensures highly consistent angles and shapes, meeting the stringent precision requirements of high-end manufacturing;
• Comprehensively enhanced product performance: Based on ZJK’s internal testing results, cold forging causes less material stress, resulting in smoother screw surfaces with minimal processing marks, while it simultaneously improves corrosion resistance and assembly compatibility.

These advantages effectively address the structural industry challenges associated with traditional screw chamfering processes that rely on customized thread rolling die plates, including limited flexibility, high overall costs, and constraints on product quality.

As AI infrastructure, industrial automation and intelligent manufacturing continue to advance, downstream production lines increasingly require fasteners that are easy to grip, position and tighten, while maintaining a high level of consistency. Against this backdrop, our revenues increased by approximately 48.39% to US$56.10 million for the year ended December 31,2025 from US$37.81 million for the year ended December 31, 2024, which ZJK believes reflects continued demand for high-precision components across its served markets. ZJK’s new dies will ensure structural and chamfer consistency at the source, and to enable seamless integration with robotic tightening systems, visual inspection lines and other intelligent manufacturing processes. The solution will to support a wide range of high-end manufacturing sectors, including AI servers, semiconductor equipment, industrial robotics, consumer electronics, electric vehicles, aerospace, medical devices, energy storage systems, rail transportation and smart home applications.

ZJK management stated: “Driven by growing demand for high-precision components across AI infrastructure, industrial automation, consumer electronics and electric vehicle sectors, the Company expects to sustain strong momentum in 2026. We believe that our next-generation cold forging dies not only provide customers with practical solutions for cost reduction, efficiency improvement and quality enhancement, but also strengthen ZJK’s technological competitiveness in advanced precision manufacturing and create new long-term growth drivers for the Company.”

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